WG Window Fix

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  • drover
    MonsterMoose
    • Apr 2005
    • 9184

    WG Window Fix

    My WG last week , the drivers door module stopped working and that meant no window, mirror or door lock control. The key fob would unlock all doors except the drivers and also the imobilliser was off line. The chimes would go when the engine was shut down with key in ignition and door shut.

    Read the good book and checked out the forums, and today got to work to fix it.

    You will need:
    Soldering Iron, solder etc.
    Side cutters
    Heat shrink
    Strong fingers
    Torch.
    Disconnect the battery and open the drivers door, in the gap you will see a a rubber cable boot which carries the cables to the door, on the door side you will need to squeeze the two protusions at the top and bottom of the boot this will allow the boot and cable socket to come away from the door.

    To disconnect the socket look for a red tab and slide it to unlock, then push the tab above it and the socket will come apart.
    While doing this you should find a broken wire, this is the problem.

    It is easier if you can repair this wire without pulling the boot off from the body. Solder in about 6" of new wire and don't forget to put the heat shrink over the wire before soldering, place the joins so they are clear of the hinging point of the cable then replace the boot.

    The wire that broke was a black one, (power feed) about as flexible as household wiring, I replaced about 6" with wire from HD extension lead better flex and will hopefully do the job.

    If you have to pull the boot away from the body side you will need to remove the kick panel next to the accelerator,( it has a plastic Torx nut near the peddle and a hidden spring clip near the bonnet release) You will have to remove a section of the step plate, lift one end and with a flat screwdriver push the metal tab you can just see, there are 3 or 4 of them, lift the panel away then remove 4 screws to remove the next bit which is part of the kick panel, you will need patience and sturdy fingers to get the bloody boot back in position. Thats the only reason for removing the panel, so you can get the boot to seal up again.

    If you cannot find a break then I would advise removing the door liner and testing the Door Module, but thats another story.

    From what I've read people have been charged $300, I took 2 hrs max and $2 for some heat shrink.
    So if you have this problem and prefer the professional to fix it, just have a look for the wire it may save you a lot of $$$ in labour as the manual has you getting into the door first of all.
    Last edited by drover; 13-09-2010, 07:21 AM. Reason: add info
    2015 WK2 Laredo(ZG, WG)
    Never too old to learn something stupid
  • Doctor W
    Full Flexer
    • Nov 2009
    • 529

    #2
    Thanks for this post!......my ZJ did nearly exactly this last week too, I knew about the issues with the wire flexing and breaking, but mine came good with a partial dismantle, a fiddle, a prod, a bit of pulling and poking and copious applications of Electrical Contact Cleaner spray.......but I'm not really confident that I fixed it, so have saved this excellent succinct description of the correct fix. Thanks!

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    • Hanna
      Lowranger Shocker
      • Jun 2009
      • 1636

      #3
      Thanks Drover - good work!! It's satisfying being able to fix your own car problems and save yourself plenty of money in the meantime isn't it?

      At least I'll know where to start if this happens to me now.

      Cheers,
      Hanna
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